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With the last test I just used the LCD to control the motors and move them directly. Used the indicated distance and measured the actual one to get the difference.
I noticed the cable ties flex from circle to tensioned and hence cause a 1/2mm flex between relaxed and tight. The metal does not flex and has helped the consistency. The settings are the ones from the setup page you posted and entered into Repetier Host.
The page has a few downloads. I used the first one on the list.