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OK all sorted. Voltage on the stepper drivers turned out to be 1.6V – oops!
Adjusted to 0.777 (why not) and just warm to the touch on the heat sinks. I’ll work up once the belts are tightened (and the cable ties trimmed…) as it was smoother at the higher voltage.
Threaded rod epoxied in, seems fine now.
What a thrill to get it all working!
Next is a trim router or dremel mount, also software – I think I have an old laptop somewhere that will run Windows via parallels – otherwise I might see if LinuxCNC will work on a CHiP, that would be cool.