- karltinslyParticipantOctober 10, 2015 at 3:39 pmPost count: 279
I have been working on my CNC for about three weeks, starting with printing all the parts. Here they are:
I also printed parts to use my angle grinder as a cutoff saw for the conduit:
Here’s my nearly-completed machine. I’ve just gotten the axes moving using the LCD, but I think I need to get a real drive coupler to get the z axis working better.
Still need to get it bolted down in its new home, and then start learning to use the CAM software.
Thanks, Ryan, for making this journey possible for me!
KarlkarltinslyParticipantOctober 10, 2015 at 3:47 pmPost count: 279
Hmmm. Where are my pictures? I used the img button to link to the pictures on dropbox. They’re in a public folder. How do I make my pictures show up?karltinslyParticipantOctober 10, 2015 at 4:18 pmPost count: 279
Maybe as smaller attachments?
Attachments:Asho777ParticipantOctober 10, 2015 at 4:33 pmPost count: 59
Nice work, it all looks good to me.
I’m almost at the same stage, a couple more prints to do, then play around with the electronics before full assembly.
Greg.SteveCParticipantOctober 10, 2015 at 9:30 pmPost count: 133
Note that a regular pipe cutter works on steel conduit. You just have to go around it many times and need strong hands.
I love the grinder chop saw!vicious1KeymasterOctober 10, 2015 at 11:42 pmPost count: 2660
I really could have used the little chop saw print when I was building the 4 head printer. Cut so many pieces I had to get a new hacksaw blade.karltinslyParticipantOctober 11, 2015 at 2:39 amPost count: 279
Northern Tool has a similar mount for an angle grinder chop saw, but I could never bring myself to spend the $25 or so for something I wouldn’t need very often. Then I saw this: http://www.thingiverse.com/thing:317474. Worked perfect for my application. The clamp I printed was a little large for my harbor freight grinder, but I just wrapped in a strip of rubber pond liner I had laying around. The clamp can be sized to fit, though. Wear safety glasses!rovidaParticipantOctober 12, 2015 at 5:33 amPost count: 8
Hi Karltinsly, could you please tell me where I can download the attach you have in your pictures 2015-10-10-15.48.47-Medium.jpg ?
Many thankskarltinslyParticipantOctober 12, 2015 at 7:03 amPost count: 279vicious1KeymasterOctober 12, 2015 at 8:02 amPost count: 2660karltinslyParticipantOctober 15, 2015 at 7:20 pmPost count: 279
SUCCESS! I finally got everything ironed out and had my first successful print (with a sharpie in the tool holder). Tomorrow I hope to do my first cut!
Can I embed a video here?
<iframe width=”560″ height=”315″ src=”https://www.youtube.com/embed/kAzwxIWznHI” frameborder=”0″ allowfullscreen></iframe>
If that doesn’t work, here’s a link: https://youtu.be/kAzwxIWznHI
KarlkarltinslyParticipantOctober 15, 2015 at 7:33 pmPost count: 279
Trying one more time to embed the video.karltinslyParticipantOctober 17, 2015 at 11:35 amPost count: 279
Used a 1/2 inch harbor freight end mill, 15mm/s feedrate, 1mm depth, 65% step over. Next time I do one of these, I will oversize the slot so it can be cut with the 1/2 inch bit and still fit the t-slots, and I’ll also put the two boards together and cut the slots for both at the same time (just set the depth to 31mm). I might also speed it up some – either faster feed rate or deeper cuts. But I shouldn’t need to do this again for awhile.
The only thing left is dressing the bed.
These t-slots are awesome! They take 1/4-20 carriage bolts, which are cheap and readily available. I couldn’t find a 1/4-20 knob with a trapped nut, so I remixed my own. Here’s what I used:vicious1KeymasterOctober 17, 2015 at 2:36 pmPost count: 2660
Nice, added them all to the videos page. Congratulations.karltinslyParticipantOctober 31, 2015 at 9:06 pmPost count: 279
Meant to be test cuts, but they came out so well, we’ll probably use them! Really liking the carve feature of ESTLCAM. I’ve used a 1/2 inch 90 degree and 1/4 inch 60 degree bit so far. I’ve ordered a set of 10, 15, 20, and 30 degree bits for finer work.
Getting your z-zero correct is key, especially for carving. I find it’s better to be too deep that than not deep enough, so I usually set my zero a few tenths of a mm below the surface.vicious1KeymasterNovember 1, 2015 at 6:47 amPost count: 2660
looks like someone is about to have the machine pay for itself pretty soon. Those signs cleaned up really well. Thanks for the new vid and the inspiration to try the esltcam carve feature.karltinslyParticipantNovember 1, 2015 at 6:02 pmPost count: 279
The machine paying for itself would be great! I’m a ways from that but working steadily towards it. I also want to try this:
https://youtu.be/8YpjPi2QanQ?list=PLRK7iJu0LNR2SUYFXWXBNPtl3Bwxa6IgU (carving bas relief)
If anyone knows where I can get a good bas relief file of a llama or alpaca, please let me know!
KarlCurtParticipantNovember 2, 2015 at 10:02 amPost count: 173
Can you please share a few things? Which dust collector head is that? Are the files available on thingiverse? What OD did your use for the sharpie holder? What cable chain did you use? Printed or purchased?
I recently ordered the carving bits and hope to get them soon.
CurtkarltinslyParticipantNovember 2, 2015 at 6:07 pmPost count: 279
Thanks, Curt! The dust collector is the one that PCFlyer created for his spindle. I created an adapter that will mount it to the DW660. You can find more details here: http://www.thingiverse.com/thing:1091450.
The sharpie holder was something I threw together on tinkercad. I’ll try and attach it here.
The cable chain was purchased on Amazon: http://www.amazon.com/gp/product/B00880AVL2?psc=1&redirect=true&ref_=oh_aui_detailpage_o04_s00. I ordered two of them. I didn’t want to spend all the time needed to print them, especially because I knew they wouldn’t be as strong and reliable as the molded ones.
KarlkarltinslyParticipantNovember 2, 2015 at 6:08 pmPost count: 279SimonParticipantNovember 6, 2015 at 1:29 amPost count: 43
Areyou having scaling issues with ESTLCAM? When I take files made in inches from autocad to ESTLCAM as .dxf there is a downscale of who knows what factor. I have ESTLCAM set to import inches and my machine export mm. Not sure, but thought you might have the answer as you are in the US and probably use inches.
Also your setup looks great. You make me want to clean up my workspace.vicious1KeymasterNovember 6, 2015 at 6:53 amPost count: 2660
I use mm, so I have not run into this. Is it importing them wrong or exporting them wrong?
My only suggestion would be to take it off inches and tell it to ask every time on import.karltinslyParticipantNovember 6, 2015 at 10:24 amPost count: 279
The only scaling issues I had with ESTLCAM was with SVGs out of inkscape, which turned out to be a problem with SVGs. I’ve not had any problems with DXF out of inkscape or visio. I do save with mm as the unit of measure.
Thanks for the compliment on my “clean” shop. Don’t tell anyone, but the camera is pointing at the only tidy spot in my garage!
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