Started print the 25.4mm version in PETG last night. 0.5mm nozzle, 0.4mm layer height, 4 perimeters 60% infill… What I have printed so far is solid. Should went PETG the first time… Not that would fix my current problem.
Found closet rods at Rona for $12 each that will cover the 60″ inches per axis I need. Bit of a pricey upgrade compared to conduit but I think it will be well worth it.